DIE CASTING

We are an ISO 9001:2008 certified manufacturer of die casting products and parts. Since 2003, we served our customers with a wide range of die casting products in aluminum, zinc and brass.

The benefits of die casting

Long Tool Life:

100,000 – 200,000 parts of identical die castings can be produced from a die tooling

Speed of Production:

Die Casting process is highly automated. Multi-cavity dies can also be used to speed up

Good Finish:

Die cast parts can be manufactured with smooth or textured surfaces, and are easily plated or powder coated. EMI, RFI Shielding and can also act as an electrical ground for circuits

Dimensional Precision:

Dimensional tolerance are controlled by mold, thus high repeatability than machining

Cost Savings:

Efficient, economical process for high volume production.

Strength:

Produce heat and wear resistant parts.

Die Casting Versus Other Manufacturing Techniques

vs. Machining: Die castings produces shapes that are difficult to make from bar or tubular stock. Die castings also require fewer operations and reduce material scrap. For mass production, it results in cheaper unit price. However, die casting surface is not as smooth/ shiny as machined surface, and die casting is usually only economical when order quantity is above 1000 units.

vs. Forging: Die castings produce more complex shapes than forging and die casting is more precise than forging. It also results in thinner walls, which means lighter weight, more space and less material cost. However, die casting is not as strong as forging. Material is also not as dense after die casting.

Our state of the art QC-equipment

vs. Plastic Injection Molding: Die casting produces stronger part with more precision that have greater stability and durability. It also has better heat conductivity, work in wider temperature range and superior electrical conductivity.

vs. Sand Castings and Permanent Mold Casting: Die castings results in closer dimensional tolerances and smoother surfaces. Production is faster and finishing costs are also less. But die casting can only work with thin wall applications and die casting mold is pricier.

vs. Stamping: Die casting produces more complex shapes and with variations possible in section thickness. One die casting part may replace several stamping parts and resulting in reduced assembly time and continuous/ leak-free surface. However, stamping mold is cheaper and stamping is a faster process, and die casting walls are thicker than stamping.

Die casting products we have manufactured

Lighting Fixture Parts, Instrument Enclosures, Locks, Hinges, Motor Frames, Motorcycle Accessories, Foot Pedals, High Precision Die Casted Machine Parts

Cast Metals

The main die casting alloys are:

1. Aluminum: lightweight; high dimensional stability for complex shapes and thin walls; good corrosion resistance; good mechanical properties; high thermal and electrical conductivity; retains strength at high temperatures.

2. Zinc: the easiest alloy to cast; high ductility; high impact strength; easily plated; economical for small parts; promotes long die life.

3. Magnesium: the easiest alloy to machine; excellent strength-to-weight ratio; lightest alloy commonly die cast.

4. Copper: high hardness; high corrosion resistance; highest mechanical properties of alloys die cast; excellent wear resistance; excellent dimensional stability; strength approaching that of steel parts.

5. Lead and tin: high density; extremely close dimensional accuracy; used for special forms of corrosion resistance. Such alloys are not used in foodservice applications for public health reasons.

Our Die Casting OEM products

Most of the die cast products require maching process after casting. Our customers ask for rough or precise machining. It helps to detect casting defects before shipping. We are familiar with machining properties of various cast steels materials. Typically, we can machine economically for IT6 to IT8 dimensional tolerance levels.

Furthermore we are offering our customers a one stop solution . For example, after casting and machining the metal products we finish with surface treatment

  • Powder Coating
  • Spray painting
  • Silk printing
  • Galvanizing
  • Polishing
  • Anodizing

Distinct benefits of working with us:

Clear engineering communication in English and German, which is vital prerequisite for manufacturing projects

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One-stop shopping for projects that require multiple manufacturing processes, from metal fabrication to plastic molding.

Manufacturing Process List

Strong process control, high quality standards, and a large and dedicated QC team

MORE ABOUT QUALITY

Best price in China through manufacturing excellence and economy of scale.

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